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Mazak HYBRID Multi-Tasking

Mazak HYBRID Multi-Tasking technology can handle more than advanced welding applications – with the power of Additive Manufacturing (AM), Hot Wire Deposition (HWD) and Auto Gear (AG), as well as Friction Stir Welding (FSW), shops have the power to take their part-production operations to the next level of versatility and DONE IN ONE® efficiency.

Learn more about Mazak HYBRID Multi-Tasking

JOIN THE MAZAK HYBRID MULTI-TASKING REVOLUTION WITH THE POWER OF FRICTION STIR WELDING

Mazak MegaStir offers machines, tools and consulting services for Friction Stir Welding (FSW) applications capable of effectively and consistently welding the latest generation of aluminum, steel and nickel-based alloys as well as a wide range of high-temperature and low-temperature metals.

Our FSW Instrumented Tool Holder is just one of many solutions we offer.

Welds without waste or toxic fumes
Joins dissimilar alloys
Solves geometric challenges
TOOLS
STIR WELDING VS. TRADITIONAL
KITS
CONSULTING

What Our Customers Say About Mazak Megastir

Responsive and Invested

“Mazak MegaStir has not only gained an understanding of our business, but they have also been able to find cutting-edge solutions that have helped our company significantly improve our product quality through Friction Stir Welding and supported us through the implementation process.”

Electronics

Mazak MegaStir
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2019-10-17T13:34:42+00:00

Electronics

“Mazak MegaStir has not only gained an understanding of our business, but they have also been able to find cutting-edge solutions that have helped our company significantly improve our product quality through Friction Stir Welding and supported us through the implementation process.”
https://www.megastir.com/testimonials/responsive-and-invested/

Intuitive and Professional

“Working with Mazak MegaStir is a pleasure. They have been supporting our tooling needs for years. They are always responsive to our technical needs, making sure we understand potential opportunities and limitations of the process, materials, and equipment. We are very confident in their skills and appreciate their solutions.”

Aerospace

Mazak MegaStir
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2019-10-17T13:36:19+00:00

Aerospace

“Working with Mazak MegaStir is a pleasure. They have been supporting our tooling needs for years. They are always responsive to our technical needs, making sure we understand potential opportunities and limitations of the process, materials, and equipment. We are very confident in their skills and appreciate their solutions.”
https://www.megastir.com/testimonials/intuitive-and-professional/

Innovative and Committed

“We have been working with Mazak MegaStir for 3 years now. Mazak MegaStir supported innovative solutions when we were experiencing technical welding challenges on dissimilar alloys and the demand for consistent weld quality. Working together with the team made us realize how lucky we are to have found a knowledgeable group that is vested in our business success.”

Automotive

Mazak MegaStir
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2019-10-17T13:36:52+00:00

Automotive

“We have been working with Mazak MegaStir for 3 years now. Mazak MegaStir supported innovative solutions when we were experiencing technical welding challenges on dissimilar alloys and the demand for consistent weld quality. Working together with the team made us realize how lucky we are to have found a knowledgeable group that is vested in our business success.”
https://www.megastir.com/testimonials/innovative-and-committed/
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Mazak MegaStir

Download the Mazak MegaStir Brochure

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WHAT SOLUTION IS RIGHT FOR YOUR PROJECT?

Achieve a better weld today with full-function Friction Stir Welding technology from Mazak MegaStir.

SCOPE PROJECT

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Product images are for illustration purposes only and may not be exact representations of the products.
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Diamond FSW Tooling

High-performance diamond tool for full-rate production.

Specifications

  • Tips: polycrystalline diamond
  • Shank/Shoulder: 1 inch, 25 mm, 38 mm, 50 mm
  • Shoulder Diameter: 25 mm, 38 mm, 50 mm
  • Threading: C4 or MM
  • Custom Pin: Contact Mazak MegaStir

S Series – LOW-TEMPERATURE WELDING

Quick-change tool tip system

Specifications

  • Tips: Solid MP159
  • Shank/Shoulder: 1 inch, 25 mm, 38 mm, 50 mm
  • Shoulder Diameter: 25 mm, 38 mm, 50 mm
  • Threading: C4 or MM
  • Custom Pin: Contact Mazak MegaStir

High Temp CBN FSW Tooling

Robust tool for various high-strength metals

Specifications

  • Tips: PCBN with tungsten-rhenium binder
  • Shank/Shoulder: 1 inch, 25 mm, 38 mm, 50 mm
  • Shoulder Diameter: 25 mm, 38 mm, 50 mm
  • Threading: C4 or MM
  • Custom Pin: Contact Mazak MegaStir

M Series – HIGH-TEMPERATURE WELDING

Tool for joining steel in elevated-wear applications.

Specifications

  • Tips: PCBN with ceramic binder
  • Shank/Shoulder: 1 inch, 25 mm, 38 mm, 50 mm
  • Shoulder Diameter: 25 mm, 38 mm, 50 mm
  • Threading: C4 or MM
  • Custom Pin: Contact Mazak MegaStir

Standard FSW Tooling

Standard tool for joining soft metals.

Specifications

  • Tips: H13 tool steel
  • Shank/Shoulder: 1 inch, 25 mm, 38 mm, 50 mm
  • Shoulder Diameter: 25 mm, 38 mm, 50 mm
  • Threading: C4 or MM
  • Custom Pin: Contact Mazak MegaStir

A Series – LOW-TEMPERATURE WELDING

Adjustable pin for flexible aluminum joining.

Specifications

  • Tips: MP159
  • Shank/Shoulder: H13
  • Shank Size: 1 inch, 25 mm, 38 mm, 50 mm
  • Shoulder Diameter: 25 mm, 38 mm, 50 mm
  • Threading: C4 or MM
  • Custom Pin: Contact Mazak MegaStir